Where do you start when you need to ensure that your manufacturing process runs as smoothly as possible without any surprises? Keep reading to learn how to calculate your process’ RPN (Risk Priority Number) and download our Process Failure Modes Effect Analysis template to start error-proofing your processes today.
What is Lean manufacturing? Lean manufacturing or lean production, is a systematic method for waste minimization within a manufacturing system without sacrificing productivity. To be a lean manufacturer, you need an agile manufacturing execution system (MES) that adapts to the manufacturing processes and provides monitoring and control functions to efficiently produce quality product in a non-intrusive manner.
The heart of your plant’s manufacturing operations is the manufacturing execution system (MES). If the heart is not performing like it once did though, then it may be time to consider intervention. Below are 10 warning signs that it is time to either replace your current MES or give it some much-needed attention and updates.
Data is constantly the talk of the town. Manufacturers have the ability to collect data on almost anything. So the question becomes, what data should you collect? We identified eight key performance indicators (KPIs) that manufacturers should track and why.
Seventeen Non-Functional Airbags Installed in Vehicles – Why You Need Automotive Manufacturing Traceability
When a car crashes into an object, there’s a timeframe of 60 milliseconds to save the driver’s life. Six one-hundredths of a second are all it takes for the driver to make contact with the airbag. And if not the airbag, then the dashboard or windshield.
In an industry where milliseconds mean life or death, perfection is the standard.
In the manufacturing world, things don’t always go as planned. It’s common for manufacturers to end up with broken part tabs, scratched car doors or stripped screws.
This causes production slowdowns, long delays and low-quality products which ultimately leads to unhappy customers, lost revenue and possibly a dreaded recall. These consequences make defect tracking and reporting especially important.
A video showing MES solutions offered by Pyramid Solutions’ Intelligent Manufacturing team.
For us to understand how to avoid a Quality Alert, we must understand what it is. By definition, a Quality Alert within the Manufacturing Industry is an official notification from the customer of the defects within a supplier’s delivered parts. In a typical manufacturing scenario, after a manufacturer receives a Quality Alert, the supplier is then required to construct and follow a remediation plan to avoid the described defects in all future deliveries.