ERROR PROOFING
Prevent defects before they happen
Proactively prevent defects while managing complex assembly of customized products. With early warnings of quality and assembly issues in real time, IntelliWORKS MES Error Proofing integrates a combination of mistake-proofing, Poka Yoke, operator assist, and quality control functions that ensure the completion of required assembly operations to specification.
How Error Proofing supports your business
To ensure IntelliWORKS™ MES Error Proofing supports the high-quality production environment you need, Pyramid Solutions is your partner for consulting, development, integrations, migrations, and deployment.
Discuss your challenges with us to get expert recommendations on how Error Proofing can help.
Partner with us from start to finish where we tailor our solutions to meet your manufacturing needs.
Watch as Error Proofing improves with automation and the ongoing support of our expert team.
Error Proofing: Drive zero-defect manufacturing
IntelliWORKS MES Error Proofing is built for the complex demands of discrete manufacturing by combining advanced Poka Yoke methods, real-time monitoring, and operator assistance every step of the way.
It verifies parts, assembly tasks, and operator compliance to provide immediate alerts for quality anomalies. This proactive approach reduces scrap, rework, and costly errors while maintaining high production standards.
Your customers benefit from consistent, defect-free outcomes—boosting loyalty and brand equity, while your teams spend less time fixing issues.
Equally powerful for OEMs and suppliers, Error Proofing adapts to a variety of production lines—from high-volume runs to custom assemblies—ensuring a streamlined, scalable path to zero-defect manufacturing.
- Ensure only parts with 100% conformance leave your facility
- Identify quality trends that result from machine problems, faulty manufacturing methods, or operator errors
- Reduce overall production costs by eliminating production errors and reducing scrap
- Increase customer loyalty and build strong brand equity
- Reduce returns, warranty costs, and chargebacks from customers
- Integrate with ERP systems, downtime reporting systems, and OEE systems
- Enable routing and accounting for repairable and unsalvageable parts
- View standard and customizable reports and dashboards with intuitive user interface using touch screen, barcode scanner, and keyboard
Top benefits of MES Error Proofing
Improve customer loyalty
Build a reputation of reliability with your customers, meeting their requirements 100% of the time.
Eliminate errors
Proactively prevent defects with early warnings of quality and assembly issues in real-time.
Ensure quality production
Ensure the proper selection of parts and completion of required assembly operations to specification.
Streamline production
Enable complex assembly of customized products on a single line with the latest in manufacturing technology.
Reduce costs
Reduce costs and resources involved in returns, recalls, warranty servicing, and chargebacks from customers.
Act on intelligent data
Intuitive interface allows you to standardize and customize reports and dashboards for easy integration and adoption.
Download MES data sheets
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IntelliWORKS MES Overview
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Additional IntelliWORKS™ MES Capabilities
In addition to Error Proofing, IntelliWORKS MES has an extensive set of features and interfacing capabilities that deliver immediate, predictable, and tangible business benefits.
Traceability
Automate cradle-to-grave data collection on all parts and processes including highly-regulated and safety-critical components.
Sequencing
Achieve build-to-sequence, just-in-time manufacturing operations that support multiple lines, commodities, and ship-to destinations.
Defect Tracking
Trace defects to specific jobs. Track, report, and manage non-conforming products to identify issues and maintain compliance.
Packout & Labeling
Ensure defect-free shipments with precision packing based on configurable criteria, visualizations, and validation of part-to-rack.
Batch Build Capabilities
Manage production scheduling with build-to-sequence, broadcast or EDI batch, or web-based batch order scheduling.
Production Testing
Validate component assemblies with in-process and end-of-line testing.
Reporting
Generate reports using included standard reports or user-created custom reports.
Operator Training & Tracking
Allow only trained operators to work on critical operations and trace log ins/log outs.
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Industries we serve
We know your business because we work in and alongside the industries we specialize in. Leverage best-in-class technology to solve your biggest problems.
IntelliWORKS MES
Discrete Manufacturing
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