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Intelligent Manufacturing Blog

PFMEA Template

PFMEA Template

Are you overlooking potential failures in your manufacturing process?  Take a closer look at your current processes by downloading our PFMEA template. Calculate your Risk Priority Number (RPN), determine the severity of potential errors and take action to improve your...

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Optimize Labor Efficiency with MES Data and Analytics

Optimize Labor Efficiency with MES Data and Analytics

There are plenty of factors that affect overall efficiency on the plant floor, but even with advancements in technology and automation, efficiency still greatly depends on the employees operating the machines and making their way around the factory floor. Read on to see how MES data and analytics can help optimize labor efficiency in these environments.

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8 Manufacturing KPIs You Should Track

8 Manufacturing KPIs You Should Track

Data is constantly the talk of the town. Manufacturers have the ability to collect data on almost anything. So the question becomes, what data should you collect? We identified eight key performance indicators (KPIs) that manufacturers should track and why.

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Twenty-Six Things You Didn’t Know IntelliWORKS Could Do

Twenty-Six Things You Didn’t Know IntelliWORKS Could Do

What is Lean manufacturing? Lean manufacturing or lean production, is a systematic method for waste minimization within a manufacturing system without sacrificing productivity. To be a lean manufacturer, you need an agile manufacturing execution system (MES) that adapts to the manufacturing processes and provides monitoring and control functions to efficiently produce quality product in a non-intrusive manner.

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Start Your Process Failure Modes and Effects Analysis (PFMEA)

Start Your Process Failure Modes and Effects Analysis (PFMEA)

Where do you start when you need to ensure that your manufacturing process runs as smoothly as possible without any surprises? Keep reading to learn how to calculate your process’ RPN (Risk Priority Number) and download our Process Failure Modes Effect Analysis template to start error-proofing your processes today.

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Top Five Causes of Manufacturing Quality Alerts and How to Avoid Them

Top Five Causes of Manufacturing Quality Alerts and How to Avoid Them

For us to understand how to avoid a Quality Alert, we must understand what it is. By definition, a Quality Alert within the Manufacturing Industry is an official notification from the customer of the defects within a supplier’s delivered parts. In a typical manufacturing scenario, after a manufacturer receives a Quality Alert, the supplier is then required to construct and follow a remediation plan to avoid the described defects in all future deliveries.

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Seven Must Have Reports when Sequencing Automotive Parts

Seven Must Have Reports when Sequencing Automotive Parts

Sequencing automotive parts consistof real-time communication with the customer and suppliers, building products in a set order, and shipping quality products on time. Because of the nature of JIT manufacturing, it is critical for manufacturers to have real-time reports of their sequencing processes.  

As the need for visibility is so important, we thought we’d share some reports our clients are using today to keep the flow of real-time information visible and ensure their production goals are met.

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10 Signs You Need a New Manufacturing Execution System Software

10 Signs You Need a New Manufacturing Execution System Software

The heart of your plant’s manufacturing operations is the manufacturing execution system (MES). If the heart is not performing like it once did though, then it may be time to consider intervention. Below are 10 warning signs that it is time to either replace your current MES or give it some much-needed attention and updates.

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